Superior Shade Product Specifications

Table of Contents

Fabric Specifications

  • UV shade fabric is made of UV stabilized cloth manufactured by ALNET, or approved equal.
  • The high-density polyethylene material is manufactured with tensioned fabric structures in mind.
  • The fabric knit is to be made using monofilament and tape filler which has a weight of 9.38 to 10.32 oz. sq. yd. Material to be Rachel-knitted to ensure material will not unravel if cut.
  • Burst strength of 828 lbf (ASTM 3786).
  • Cloth meets fire resistance tests as follows:
  • Alnet Extra Block: California State Fire Marshall Reg. #F-93501
  • Others: NFPA 701-99 (Test Method 2), ASTM E-84
  • Fabric Properties:
    • Stretch/Stentored
    • Tear Tests (lbs/ft): WARP 44.8 and WEFT 44
    • Burst Tests (lbs ft): 828
    • Fabric Weight (oz/sqFT) Average: 1.02 to 1.07
    • Fabric Width: 9’-10”
    • Roll Length: 150’
    • Roll Size: 63” x 16.5”
    • Weight: 120 lbs.
    • Life Expectancy: 10 years
    • Fading: Minimum fading after 6 years (Note: 3 years for Red and Yellow)
    • Temperature: -77 degrees
    • Maximum Temperature: +167 degrees

Thread

  • Is 100% expanded PTFE fiber which carries a 10-year warranty that is high strength and low shrinkage.
  • Shall have a wide temperature and humidity range.
  • Abrasion resistant and UV radiation immunity.
  • Is unaffected by non-hydrocarbon-based cleaning agents, acid rain, mildew, rot, chlorine, saltwater, and pollution.
  • Lockstitch thread – 1200 Denier or equal.
  • Chain stitch thread – 2400 Denier or equal.
  • Steel Tubing
  • All fabricated steel must be in accordance with approved shop drawings and calculations.
  • All steel is cleaned, degreased or etched to ensure proper adhesion of powder-coat in accordance with manufacturer’s specifications.
  • All Steel used on this project needs to be new and accompanied by the mill certificates if requested. Structural steel tubing up to 5”-7 gauge is galvanized per Allied Steel FLO-COAT specifications. Schedule 40 black pipe fabrications are sandblasted and primed as described below.
  • All non-hollow structural shapes comply with ASTM A-36, unless otherwise noted.
  • All hollow structural steel shapes are cold formed HSS ASTM A-53 grade C, unless otherwise noted.
  • Plate products shall comply with ASTM A-36.

Superdurable Powder Coating and Priming

  • Is 100% expanded PTFE fiber which carries a 10-year warranty that is high strength and low shrinkage.
  • Has a wide temperature and humidity range.
  • Abrasion resistant and UV radiation immunity.
  • Is unaffected by non-hydrocarbon-based cleaning agents, acid rain, mildew, rot, chlorine, saltwater, and pollution.
  • Lockstitch thread – 1200 Denier or equal.
  • Chain stitch thread – 2400 Denier or equal.
  • Steel Tubing
  • All fabricated steel must be in accordance with approved shop drawings and calculations.
  • All steel is cleaned, degreased or etched to ensure proper adhesion of powder-coat in accordance with manufacturer’s specifications.
  • All Steel used on this project needs to be new and accompanied by the mill certificates if requested. Structural steel tubing up to 5”-7 gauge is galvanized per Allied Steel FLO-COAT specifications. Schedule 40 black pipe fabrications are sandblasted and primed as described below.
  • All non-hollow structural shapes comply with ASTM A-36, unless otherwise noted.
  • All hollow structural steel shapes are cold-formed HSS ASTM A-53 grade C, unless otherwise noted.
  • Plate products shall comply with ASTM A-36.

Welding

  • All shop welds are executed in accordance with the latest edition of the American Welding Society Specifications.
  • Welding procedures shall comply in accordance with the AWS D1.1-AWS Structural Welding Code-Steel.
  • All welds to be performed by a certified welder. All welds are continuous where length is not given unless otherwise shown or noted on drawings.
  • All welds shall develop the full strength of the weaker member. All welds are made using E70xx.035 wire.
  • Shop connections are welded unless noted otherwise. Field connections are indicated on the drawings. Field–welded connections are not acceptable.
  • All fillet weldsare a minimum of ¼” unless otherwise noted.
  • All steel are welded shut at terminations to prevent internal leakage.
  • Internal weld sleeving is not acceptable.
  • On-site welding of any component is not acceptable.

Sewing

  • All shop welds are executed in accordance with the latest edition of the American Welding Society Specifications.
  • Welding procedures shall comply in accordance with the AWS D1.1-AWS Structural Welding Code-Steel.
  • All welds to be performed by a certified welder. All welds are continuous where length is not given unless otherwise shown or noted on drawings.
  • All welds shall develop the full strength of the weaker member. All welds are made using E70xx.035 wire.
  • Shop connections are welded unless noted otherwise. Field connections are indicated on the drawings. Field–welded connections are not acceptable.
  • All fillet welds are a minimum of ¼” unless otherwise noted.
  • All steel is welded shut at terminations to prevent internal leakage.
  • Internal weld sleeving is not acceptable.
  • On-site welding of any component is not acceptable.

Stainless Steel Hardware

  • Bolt and fastening hardware are determined based on calculated engineering loads.
  • All bolts shall comply with SAE-J429 (Grade 8) or ASTM A325 (Grade BD). All nuts shall comply with ASTM F-594, alloy Group 1 or 2.
  • Upon request, Stainless Steel hardware shall comply with ASTM A-304.
  • 1/4” galvanized wire rope is 7x19 strand with a breaking strength of 7,000 lbs. for shades generally under 575 sq. ft. unless requested larger by the customer. For shades over 575 sq. ft., cable is 5/16” with a breaking strength of 9,800 lbs. Upon request, 1/4” Stainless Steel wire rope is 7x19 strand with a breaking strength of 6,400 lbs. 5/16” Stainless Steel wire rope is 7/19 strand with a breaking strength of 9,000 lbs.
  • All fittings required for proper securing of the cable are hot-dipped galvanized.

Concrete

  • Concrete work should be executed in accordance with the latest edition of American Concrete Building Code ACI 318 unless specified by the governing municipality.
  • Concrete specifications shall comply in accordance with, and detailed as per plans as follows:
    • 28 Days Strength F’c = 2500 psi
    • Aggregate: HR
    • Slump: 3-5
    • Portland Cement shall conform to C-150
    • Aggregate shall conform to ASTM C-33
  • All reinforcement shall conform to ASTM A-615 grade 60.
  • Reinforcing steel should be detailed, fabricated, and placed in accordance with the latest ACI Detailing Manual and Manual of Standard Practice.
  • Whenever daily ambient temperatures are below 80 degrees Fahrenheit, the contractor may have mix accelerators and hot water added at the batch plant (See Table 1).
  • The contractor shall not pour any concrete when the daily ambient temperature is below 55° F.
Temperature Range % Accelerator Type Accelerator
75-80° 1% High Early (Non-Calcium)
70-75° 2% High Early (Non-Calcium)
Below 70° 3% High Early (Non-Calcium)

 

Footings

  • All anchor bolts set in new concrete are ASTM A-307, or ASTM F-1554 if specified by the engineer.
  • All anchor bolts are zinc plated unless specified otherwise.
  • Footing should be placed in accordance with and conform to engineered specifications and drawings.

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